SS-V: 1180 Stress Concentration in a Filleted Notch

Test No. VS19 Find the stress concentration in a filleted notch when torque is applied.

Definition



Figure 1.
The shaft is fixed at one end and a torque of 0.19625 lbf-in is applied on the other end. Shear stress is calculated as 1 psi using the following equation. The units are IPS.(1)
τ0=Tc/J MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaeqiXdq3aaSbaaSqaaiaaicdaaeqaaOGaaGPaVlabg2da9iaaykW7daWcgaqaaiaadsfacaWGJbaabaGaamOsaaaaaaa@3F6A@
Where,
c MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaam4yaaaa@36DB@
d/2 MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamizaiaac+cacaaIYaaaaa@384B@
J MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamOsaaaa@36C2@
πd4/32 MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaWaaSGbaeaacqaHapaCcaWGKbWaaWbaaSqabeaacaaI0aaaaaGcbaGaaG4maiaaikdaaaaaaa@3B1D@
Model Dimensions
D = 2 in
d = 1 in
r = 0.05 in
r/d = 0.05
D/d = 2

Results

  • τ=Kτ0 MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaeqiXdqNaaGPaVlabg2da9iaaykW7caWGlbGaeqiXdq3aaSbaaSqaaiaaicdaaeqaaaaa@3F4F@
  • K1.7 MathType@MTEF@5@5@+=feaahqart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLnhiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=xfr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaam4saiaaykW7cqWI8iIocaaMc8UaaGymaiaac6cacaaI3aaaaa@3D30@
The following table summarizes the stress results.
  Theory1 SimSolid % Difference
Shear stress 1.72 1.717 ~0.01
1
Page 1030 , Shigley’s Mechanical Engineering Design, Ninth Edition, Richard G Budynass and J.Keith Nisbett